Fabrication of Working Prototype and Small-Scale Exhibition Model for Worley’s Award-Winning PDG System
Model Products Limited is a leading specialist in the creation of replica and scale models across various industries, including engineering, offshore energy, and exhibitions. With a proven track record in delivering high-quality prototypes and display models, Model Products Limited has become a trusted partner for companies seeking precision and innovation in model fabrication.
One of Model Products Limited’s notable collaborations has been with Worley and Intecsea on the development of models for the Pseudo Dry Gas (PDG) system. This collaboration involved two key projects: the fabrication of a working prototype test rig in 2019 and the creation of a small-scale exhibition model in 2023. These models have not only supported technical validation but also played a crucial role in marketing and business development activities.
The Worley Pseudo Dry Gas System and Its Industry Impact
The Pseudo Dry Gas (PDG) system, developed by Worley and Intecsea, represents a major innovation in subsea and offshore energy solutions. Designed to enhance the efficiency of subsea gas transportation, the PDG system eliminates the need for traditional dehydration processes by managing gas flow under specific conditions. This results in reduced operational costs, improved energy efficiency, and greater environmental sustainability.
The PDG system’s breakthrough technology has earned significant recognition within the energy sector. At the Offshore Technology Conference (OTC) Asia 2024 in Kuala Lumpur, the PDG system was honoured with the prestigious New Technology Award. This accolade highlights its potential to revolutionise gas transportation in offshore environments, reinforcing Worley’s position as a leader in innovative energy solutions.
See: https://jpt.spe.org/2024-otc-asia-2024-announces-spotlight-on-technology-award-recipients
Commissioning the Working Prototype (Test Rig) – 2019
In 2019, Model Products Limited was commissioned by Intecsea (Worley) to fabricate a functional working prototype for the Pseudo Dry Gas (PDG) system. The objective was to develop a test rig that could validate the system’s performance under controlled conditions, ensuring its feasibility and efficiency for real-world applications.
To achieve this, Model Products Limited utilised a combination of advanced manufacturing techniques:
- Acrylic Fabrication: Acrylic materials were chosen for their transparency and versatility, allowing for detailed visual analysis of the system’s operation.
- Metal Fabrication: Precision metal components were incorporated to ensure structural integrity and durability of the prototype.
- 3D Printing Technologies: 3D printing enabled the rapid production of intricate parts with a high level of accuracy, supporting the prototype’s complex design requirements.
The successful delivery of the working prototype provided critical insights into the PDG system’s functionality. By simulating real-world conditions, the test rig played a vital role in advancing the technology and building confidence among stakeholders in its performance capabilities.
Creating the Small-Scale Exhibition Model – 2023
In 2023, Worley once again partnered with Model Products Limited to produce a small-scale display model of the Pseudo Dry Gas (PDG) system. This time, the focus was on creating an exhibition model that could be showcased at industry events and used for business development activities.
The key objectives of this project were to:
- Communicate the technical features and benefits of the PDG system to a wider audience.
- Enhance Worley’s marketing efforts by presenting a visually impactful and detailed model.
Model Products Limited employed a range of techniques to achieve a high-quality display model:
- 3D Printing for Precision and Accuracy: Leveraging advanced 3D printing technologies allowed Model Products Limited to replicate the intricate details of the PDG system with exceptional precision.
- Model Making and Handcrafting Skills: Skilled artisans at Model Products Limited combined traditional handcrafting techniques with modern manufacturing to achieve a polished and realistic representation.
- Spray Booth Finishing: Professional finishing using spray booths ensured the model met exhibition standards, with a clean and visually striking appearance.
The exhibition model served as a powerful tool for showcasing the PDG system at industry events. By providing a tangible representation of the technology, it helped stakeholders and potential clients better understand the system’s features and its impact on subsea gas transportation.
See the PDG System in Action
Worley’s Success at OTC Asia 2024
Worley’s Pseudo Dry Gas (PDG) system received global recognition at the Offshore Technology Conference (OTC) Asia 2024 in Kuala Lumpur, where it was awarded the New Technology Award. This prestigious accolade is a testament to the system’s innovative design and its potential to transform subsea gas transportation.
OTC Asia is one of the most significant events in the energy industry, providing a platform for companies to showcase groundbreaking technologies and solutions. Worley’s success at this event highlights the importance of innovation in addressing the challenges of offshore energy operations.
Model Products Limited’s contribution through the fabrication of both the working prototype and the exhibition model played a supporting role in this achievement. These models enabled Worley to validate the PDG system and effectively communicate its benefits to a global audience, further solidifying their leadership in energy innovation.
Model Products Limited’s Commitment to Excellence in Model Fabrication
At Model Products Limited, quality, innovation, and precision are at the heart of every project. With decades of experience working with leading companies in engineering, energy, and offshore sectors, Model Products Limited combines traditional craftsmanship with cutting-edge technology to deliver exceptional results.
The successful fabrication of the working prototype and exhibition model for Worley’s Pseudo Dry Gas system demonstrates Model Products Limited’s ability to meet the diverse needs of its clients. From functional prototypes to visually impactful display models, Model Products Limited ensures each project supports its client’s technical and commercial goals.
The collaboration between Model Products Limited and Worley highlights the critical role of precision model fabrication in advancing and showcasing innovative technologies. Through the fabrication of the working prototype test rig and the small-scale exhibition model, Model Products Limited’s contributed to the success and recognition of Worley’s Pseudo Dry Gas system.
Worley’s New Technology Award at OTC Asia 2024 underscores the importance of innovation in the energy sector. Model Products Limited is proud to have played a supporting role in this achievement, delivering models that help bring groundbreaking technologies to life.
References & further reading:
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Author bio for Model Products UK
Model Products Ltd is a UK-based specialist model making company, trusted by leading organisations to turn complex ideas into precise, tangible models that inform, persuade, and inspire. With over 60 years of combined experience in engineering, product design, and model making, the team blends traditional craftsmanship with advanced 3D printing, CNC machining, and modern fabrication techniques to deliver highly detailed, accurate, and durable models.
From defence and aerospace to architecture, transport and infrastructure, R&D, agriculture, and commercial sales and marketing, Model Products creates bespoke scale models, working mechanical models, and exhibition display pieces tailored to each client’s objectives. Known for clear communication, rigorous attention to detail, and on-time delivery, the company supports projects at every stage – from early concept visualisation through to stakeholder presentations, training, and live event demonstrations.
By combining precision engineering with creative problem-solving, Model Products Ltd helps organisations de-risk decisions, showcase innovation, and bring complex stories to life in a way that digital visuals alone cannot achieve.